Catalyst Consumption Reduction

The Retrofit Solution

Biodiesel production begins by reacting triglycerides with an alcohol and a catalyst. The products of this reaction are mainly biodiesel and glycerin. The catalyst will form soap and eventually salt due to neutralization in the downstream process.

In our process the power of cavitation creates micro droplets which form an emulsion. Precise process control ensures a tightly controlled, repeatable droplet size distribution. Superior mixing and high droplet surface area allow for a fast and efficient reaction, which increases the catalyst efficiency.

The upcoming tighter specification is asking for lower monoglyceride contents in the end product biodiesel. The most efficient way to achieve a lower monoglyceride content is to push the reaction with a higher catalyst dosage. We offer an opportunity to lower monoglycerides with no additional catalyst consumption.